USA TODAY

 

Posted 2/16/2005 12:40 AM

Training schools get careers on fast track

By Chris Jenkins, USA TODAY

Assume your vehicle is traveling at 127 ft/s, your rolling radius is 11.5 inches and your wheel is turning at 23 Hz with a slip angle of 4 degrees. What is your slip ratio in traction? — Homework question from MEGR 3211, Vehicle Dynamics

 

Dale Earnhardt Jr.'s crew springs into action during a 2004 race.

By Mike McCarn, AP

 

 

CHARLOTTE — Just after 8 a.m. on a chilly Thursday in January, professor Jim Cuttino is filling a chalkboard with slashes, numbers and symbols that, to the uninitiated, might as well be hieroglyphics.

Cuttino's students at North Carolina-Charlotte are using equations to calculate how much force a tire can handle before it stops gripping and starts slipping. It's this sort of knowledge that will help them land a dream job with a NASCAR team — or so they hope.

Elsewhere in suburban Charlotte — home to most NASCAR teams — students at the NASCAR Technical Institute (NTI) learn how to assemble racing V-8 engines and prospective pit crewmembers practice tire changes at PIT Instruction and Training.

It wasn't long ago that if a big-time racing team needed an extra crew guy for Daytona, the boys in the shop would be asked if anybody had a cousin handy with tools. But today's teams are slick, professional organizations, some with more than 400 employees.

An entry-level mechanic can make $35,000; an engineer, $45,000, with realistic hope for rapid advancement and a six-figure salary.

As NASCAR has grown in popularity, competition for jobs has intensified, spawning a handful of programs that offer racing-specific training.

Teams are constantly searching for young talent to replace veteran crewmembers hired by other teams or lost to burnout from NASCAR's grueling 10-month season. But completing a training program hardly guarantees a job. Only 43 cars will start the season-opening Daytona 500 on Sunday, and even midlevel teams receive hundreds of résumés a month.

The corporate sponsorship boom of the late 1990s has flattened, keeping team budgets tight. And executives value real-world experience over classroom work.

"They're all legitimate schools," says Tommy Baldwin Jr., crew chief for driver Kasey Kahne. "I believe a lot of the kids that get their training there get trained well. But there's nothing in this business that beats on-the-job training. "If a candidate can combine experience with formal training, says Joe Gibbs Racing president J.D. Gibbs, "that's a home run."

That's why Mike Lorusso, 21, spends most of his free time broke and filthy. The senior in UNC-Charlotte's motor sports engineering program and a few other students have been helping out a classmate who races at local grass-roots tracks. Lorusso says the experience is invaluable.

"It's not as glamorous as you see when you turn on Fox on Sunday," he says. "But it's worth it."

 

UNC-Charlotte

At last count, 25 graduates of UNC-Charlotte's motor sports engineering program were working for NASCAR Nextel Cup or Busch Series teams. Chris Gayle, who graduated in 2001, will be an engineer for 2000 Cup series champ Bobby Labonte this season. Brian Campee, who will be the lead engineer for Dale Earnhardt Inc.'s Busch Series team this season, was hired before he graduated. Twelve graduates work at the Hendrick Motorsports mega-team.

But of 160 students in the program, perhaps the top 10 from each graduating class will be given serious consideration. Students take the same core courses as a typical mechanical engineering student, giving them something to fall back on. Motor sports engineering students take several racing-themed electives and are expected to participate in extracurricular "teams" that teach such things as welding skills.

Before teams began hiring engineers in the mid-1990s, performance improvements were made in haphazard fashion; a driver might see a differently shaped fender on a rival's car and prod his team to duplicate it. Today, engineers save teams time and effort at the track by using computer modeling to predict whether a proposed modification will make the car faster.

Lorusso has come to realize the value, and limitations, of racers' experience. Veterans know how to make cars handle better but they don't necessarily understand why their changes work — or, as he says, "the engineering behind the madness."

 

NASCAR Tech

In an Engines I lecture at the NASCAR Technical Institute, Eric Wolfe deviates from his lesson plan to tell the story behind a few trick parts his team came up with for a race at Talladega (Ala.) Superspeedway in 1996.

"We flat-out ate their lunch, guys," brags Wolfe, a former camshaft designer for the Morgan-McClure team.

The lone female student in the class of 15 wonders how much extra horsepower a driver would need to pull off a pass at Talladega without teaming up to "draft" with another driver (15, Wolfe answers).

After spending eight years in the Army working on satellites, Elsie Burrell was looking for a new career. She began working on a mathematics degree at a community college but quickly tired of a traditional classroom setting. "One day, I saw the commercial for NTI, and I started thinking, 'Well, I really like watching NASCAR. I wonder if I can get into it?' " says Burrell, 31.

Most of the students who take the school's 39-week core course, which costs slightly less than $20,000, want to work in the service department at a car dealership. Unlike other technical schools, NTI also offers an additional 18-week program that teaches racing-specific skills — from disassembling, rebuilding and testing engines to fabricating parts from raw sheet metal. With the NASCAR training, the cost of the program rises to about $25,000. Again, nothing is guaranteed.

"There's only so many teams," says John Dodson, NTI's community and NASCAR team relations director. "But what you have to focus on is the industry of racing. ... There's thousands of opportunities there."

Burrell says working for a racing team is "a dream" but adds a dealership job is more realistic. "The sport requires a lot of time and energy, and being a single mother, I wouldn't see my son very often."

There are some female and minority students in the NTI, UNC-Charlotte and PIT racing programs, but most students are white males. NASCAR in 2003 helped launch Drive for Diversity, a program to encourage minorities and women to participate as drivers and crewmembers.

Most of the NTI students who are hired by teams start at the bottom, in the "tear-down" department. The Monday morning after a race, they disassemble cars and wash parts, inspecting them for damage. Those who show the right attitude and mechanical aptitude will be promoted.

Chad Knaus, crew chief for Jimmie Johnson, says most mechanics they hire don't come from other Cup teams. A typical candidate will have experience in a lower-level series and show the right attitude.

NTI students who don't get into racing can fall back on a dealership job; Dodson says a shortage of workers is forecast.

 

PIT Instruction and Training

Scott Cregue was sick of working 12 hours a day, six days a week at a construction job in Toledo, Ohio. He moved to Charlotte in September and enrolled at PIT.

A recent graduate of the program, Cregue works at a construction equipment rental agency. But he believes a racing team eventually will give him a chance to change tires on race day. "Everybody's looking every day," says Cregue, 20. "It doesn't seem like the job security's there, but there's so many teams out there."

Breon Klopp, one of the school's founders, says it's common for students to quit their jobs and come to pit crew school. But unlike executives at UNC-Charlotte or NTI, Klopp paints a fairly optimistic picture of the job market. He claims a 60% placement rate for his students, although that includes part-time jobs in lower-level series.

Klopp says the best potential crewmembers are former high school or college athletes who want a new competitive outlet.

The initial eight-week PIT program costs $2,280, including gear, equipment and access to the on-site gym and athletic trainers; pit crew work involves quick, explosive movements and requires strength and agility training at the professional level.

Students spend the first four weeks learning the basic movements for each job, from tire changers to the "jackmen" who wrestle 20-pound jacks from one side of the car to the other during a 13-second pit stop. Videotape plays an important role, as pit stops are choreographed down to individual footsteps; even a slight misstep will cost the team valuable time.

The second half of the class is spent on specialization — small, quick guys become tire changers; big, strong guys become jackmen. The best are selected to join a "varsity team" that PIT hires out to smaller Busch and Craftsman Truck Series teams that don't have their own crews.

John Dannenberger, 22, left his job at a beer distributorship in Kingman, Ariz., to train at PIT. A distant relative of 1958 Indianapolis 500 winner Jimmy Bryan, he remembers playing in puddles in the Daytona infield at 4. He always wanted to become a race car driver but figures being on the pit crew is "the next-best thing."

Dannenberger, who graduated in December, says he's "pretty optimistic," even though he hasn't heard from anybody. "Pretty much, when they need you, they'll call you."

 

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